TDA RESEARCH, INC. — Department of Energy SBIR Phase I: C56-18m

Description

Renewable energy has the potential to supply energy worldwide, but its variable power output requires it to be coupled with energy storage. Electrochemical electrolysis can split water into hydrogen and oxygen, which can be stored and re-converted into electricity later. However, this hydrogen production process is currently more expensive than the traditional method of making hydrogen from fossil fuel. Alkaline exchange membrane (AEM) water electrolyzers use nonprecious metal catalysts and less expensive metal interconnects than proton exchange membranes (PEMs). As a result, a high performing AEM electrolyzer could potentially reduce the cost of hydrogen generation to meet the DOE 2026 cost target of $2/kg H2. However, the biggest limitation of an AEM electrolyzer is its durability. Under high pH conditions, the membrane quickly falls apart, which reduces or even stops the electrolyzer performance. This project will develop an anion exchange membrane made from an ionically conductive, nanoporous, and crosslinked polymer that can be supported on a microporous expanded polytetrafluoroethylene (ePTFE) support membrane. The nanoporous polymer will consist of both chemically stable and ionically conductive domains that contain nanostructures with interconnected ionic channels, allowing hydroxide ions to travel across the membrane. The polymer material will be highly crosslinked to prevent membrane swelling and to resist hydrogen and oxygen crossover. The ion-conducting region will contain stabilized functional groups which can resist hydroxide attack and, thus, can operate at high pH (~14) for extended periods. In Phase I, TDA will prepare, characterize, and test these nanoporous AEMs in electrolyzers. The structure and chemistry of the starting materials will be modified to optimize the conductivity, physical and chemical properties of the membranes. We will measure the mechanical properties, ion exchange capacity, hydroxide conductivity, and stability, and correlate them to the resulting nanoporous structure. The membrane processing methods will also be varied. Process-structureproperty relationships will then be used to guide our development of these new membrane materials as highly selective anion-exchange membranes. Commercial applications include electrolysis for long-duration hydrogen generation (to manufacture hydrogen for use in fuel cells, synthesis gas-to-transportation fuels, and back-up electrical power systems).