Cruze Distribution, LLC — Department of Defense SBIR Phase I: J201-CSO1

Description

In an effort to provide the fastest recovery solution, as well as cost savings to the military, we have begun work on an innovative, 3D-scanning technology that would allow for the production of customized injury solutions in military bases, training centers, and related facilities. The technology is a device and a method, collectively a system, which captures 3D images of the foot, ankle, and lower leg in a true weight-bearing position that, when meshed together, create an accurate, three-dimensional, anatomical model used to create a fully-customized, 3D-printed orthopedic orthosis. Upon injury, the soldier can be scanned and a custom brace will be 3D-modeled and printed for use. This allows both an increased chance of recovery with a custom solution for the soldier and reduces the need to estimate the inventory of off-the-shelf braces. The core of the technology has been tested and validated in performance environments. Three-dimensional imaging is initiated by launching a user interface and user- experience (UI/UX) application. The image-capturing device continuously obtains images of the anatomical portion of interest by collecting data from a plurality of angles and points. Fiducial identification markers are located at equally-spaced locations around the circumference of the platform base used to orient the images captured. The three-dimensional, polygonal, mesh shell is then converted into a workable CAD model. The model will be used as a reference to customize an orthosis. The completed files are then sent to a three-dimensional printer or in another embodiment to a computer-numerical-control (CNC) device. The fully-customized, orthopedic orthosis is printed and assembled.